Manufacturing >> Case Studies >> Metals-TPM Implementation
Operational Efficiency Improvement at a Metal Manufacturer
Client Situation:
OEE of the casting plant was low at 40%
Poor Availability of Zinc Coater
High Furnace Oil Consumption in Annealing
Throughput of Cement Coating Machine far below expected
Semiliterate workforce operating a labour intensive process
Poor material handling and safety infrastructure
Pollution and poor ergonomics were accepted facts of life
ECS Approach:
Improvement in workplace organization through implementation of 5-S
Cross Functional Process Improvement Teams across the entire operation from Raw Material Yard of MBF to the final Bitumen Coating Operation were trained and deployed to improve Daily Management using TPM methodology
