With an inspirational beginning in early 80’s in India, ECS is today an established force in the Indian consulting space. Over the years, ECS has partnered with more than 50% of the BT Top 10 organizations in India delivering solutions across different areas of business requirements. Across different sectors, ECS has worked with more than 200 companies within and outside India to deliver services across key business processes.
As part of the Manufacturing Excellence program run with several of the leading manufacturing based organizations in India, ECS has helped organizations transition from “Initial Physical Transformation” to “Competitive Differentiation with Sustainability” to “World Class Excellence”. The manufacturing Excellence program has helped several organizations get results that may appear contradictory and impossible to achieve concurrently
The Manufacturing Excellence program has a powerful improvement engine that provides continuous, rapid and replicable benefits.
Methodology:
The Advanced Manufacturing Excellence model incorporates Lean & Sustainable Manufacturing principles
The overall methodology incorporates a unique scale-up model to achieve World class and guide organizations through different levels of the Excellence Model
Level –1 Introduction
Process & Asset Care – 1S-5S
Housekeeping
Routine Management
Planned Maintenance
Safety, Health & Environment
Skill Development
Level –2 Refine and Standardize
Focused Improvement Projects – Six Sigma
Energy Management
Quality & Variability Reduction
Operations Optimization
Turnaround Management
Market & Customer Orientation
Level –3 Build Capabilities
Value Stream Management
New Product Introduction
Early Equipment Management
Information Management
Maintenance Prevention
Supplier Quality & Contract Management
My Own Sigma Tracking
Level –4 Build Competitive Differentiation
Supply Chain Management
Customer Relationship Management
Knowledge Management
Technology Management
Sustainable Development
Strategic Quality Management & System Integration
Internal Change Agents – Black Belts
Nationally Competitive
Level – 5 Achieve Best in Class & Set Benchmarks
Total Cost & Cash flow Management
Process & Asset Care - 5S to 7S - Self Managed Teams
Recognized as World Class
No-1 /2 in Market Share & Profit Share
Globally Competitive
Experience:
ECS has worked closely with organizations across several industries to deliver tangible benefits to the tune of 2 to 3.5% of the organization turnover in one to two years time.
